HomeLabelTANK Series
Integrated with the LabelHERO AI inspection system, the LabelTANK series offers a comprehensive, all-in-one solution for the final quality check of your finished rolls.
Whether you need a compact table-top rewinder for short runs, low-tension handling for delicate electronic labels, or a complete roll-to-sheet cutting workflow, the LabelTANK series ensures flawless final products and optimized production efficiency.
By replacing manual inspection with high-speed automation, it guarantees that every label leaving your facility is flawless, directly reducing customer rejections and complaints.
Why LabelTANK? Your Benefits at a Glance.
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The Perfect Match: Hardware Meets AI Brain
Enjoy the reliability of top-tier servo-driven mechanical platforms combined with LUSTER's 100% AI quality inspection system. "Rewinding, Inspection, Defect Removal, and Delivery" are completed in a single, fluid process.
Your BenefitEliminate compatibility issues and deal with only one trusted supplier for both your vision system and mechanical rewinder, saving time and maintenance costs.
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Ultimate Low-Tension Control
Our innovative hardware design simulates manual rewinding action, ensuring incredibly stable and low tension throughout the process.
Your BenefitPerfectly handle highly sensitive materials (like electronic or textile labels) with neat edges and zero excessive glue issues, preventing damage to high-value products.
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Intuitive & Space-Saving Design
Designed with operators in mind. Both the machine controls and the inspection software are integrated into a single touch-screen HMI.
Your BenefitReduce operator training time significantly. Features like extremely short web paths minimize material waste during roll changing and setup.
Choose the Right LabelTANK for Your Workflow
LabelTANK-F Offline Quality Inspection Equipment
Integrated with rewinder/slitting rewinder, LabelHERO-F offers 100% quality control on finished rolls for final quality check to reduce customer rejection and complaints. Up to 300m/min speed, the production efficiency is optimized meanwhile to achieve 100% quality inspection of printing defects, 3D defects and variable data defects like missing print, dirty spot, mis-registration, broken writing, color variation, bubble, scratch and excessive glue, etc.
Key Features and Benefits
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Strong Inspection Performance.
Real 100% quality inspection of all sorts of printing defects and 3D defects like varnishing, coating and lamination defects. Also effectively inspect clear on clear labels, high reflective labels and other label types.
Your BenefitGuarantee flawless final rolls for any label type—even challenging clear-on-clear or highly reflective materials—protecting your brand reputation and eliminating customer rejections.
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More Functions Integrated.
In addition to detecting normal printing defects, it also has functions such as defect classification, color management, variable data inspection, PDF job proof, etc.
Your BenefitMaximize your investment by combining multiple quality control steps into one process, streamlining your workflow without needing extra offline stations.
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Easy-to-change Optical System.
Unique "drawer" design enables customers to easily switch different light sources and cameras to adapt to different products and substrates, improving system adaptability and utilization.
Your BenefitMinimize machine downtime during job changeovers. Your operators can quickly adapt the system to handle diverse, complex substrates without tools.
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Easy to Use.
Only one master image is required for job setup for a quick and easy start. Inspection can start from meter zero. Various automatic setup functions during job setup make the operator much easier to learn and use. All previous jobs will be saved and can be re-used for repeat jobs.
Your BenefitDrastically reduce operator training time and eliminate setup waste. Achieve instant productivity with zero-meter inspection and easy recall of repeat jobs.
Specifications
| LabelHERO-F | ||||
|---|---|---|---|---|
| Application | Beauty & personal care labels, food labels, healthcare labels, beverage, wine and premium drink labels, pharmaceutical labels and other narrow web applications and labels | |||
| Material Type | Opaque, transparent, reflective materials, also clear on clear labels | |||
| Defect Type | • Common defects: dirty spots, ink spots, white spots, missing print, misregistration, improper die-cutting & stamping, broken writing, color variation, foreign objects, etc. • Optional defects for special optical unit: Varnish, bubble, scratch, excessive glue and coating errors. | |||
| Web Width | 330mm | 370mm | 450mm | 520mm |
| Camera Options | 4K resolution, 7K/8K resolution color line-scan camera; 4K & 7K/8K resolution mono line-scan camera | |||
| Variable Data Type (Optional) | Barcode (CODE128, CODE39, CODE93, EAN8, EAN13, UPCA, UPCE, ITF, CODABAR), 2D code (QR code, DM code, PDF417 code), OCR, OCV, Sequence number | |||
| Other Modules | • Light and sound alarm • Quality report and analysis • Variable data inspection (optional) • Color monitoring and Variation Inspection (optional) • PDF job proof (optional) • Workflow system (optional) | |||
| LabelTANK-F Offline Quality Inspection Slitting Rewinder | |
|---|---|
| Web Width | 40-370mm |
| Max. Machine Speed | 200m/min or 300m/min |
| Unwind Diameter | 700mm |
| Rewind Diameter | • 700mm Single Rewind • 450mm Dual Rewind (Turret optional) |
| Web Width | Two |
| Slitting | 10 slitting blades |
| Shaft Size | 3″ air shaft |
| Counting | Meter count and label count |
| Motor | Full servo motors |
LabelTANK-220T Table Top Inspection Equipment
Integrated with rewinder/slitting rewinder, LabelHERO-F offers 100% quality control on finished rolls for final quality check to reduce customer rejection and complaints. Up to 300m/min speed, the production efficiency is optimized meanwhile to achieve 100% quality inspection of printing defects, 3D defects and variable data defects like missing print, dirty spot, mis-registration, broken writing, color variation, bubble, scratch and excessive glue, etc.
Key Features and Benefits
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Short Web Path And Small-In-Size.
The dimension of the machine is about 1×1×1m, which is easy to install, convenient to adjust and space saving. The web path is approximately 2m, which significantly decreases operation time and waste of products.
Your BenefitMaximize your floor space while significantly cutting down on material waste during setup and stops—a crucial cost-saving factor for short-run jobs.
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Intuitive Operation.
The machine is equipped with a touch screen HMI. Both the inspection software and machine control are operated in one screen, which is easy to control and use.
Your BenefitSimplify the operator's daily tasks and reduce the learning curve by eliminating the need to toggle between separate machine and vision control systems.
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Full Integration Inspection Solution.
Guarantee of full quality control with 100% LUSTER inspection system to check printing defects such as dirty spots, registration, color variation, missing print, and also variable code defects.
Your BenefitDeliver perfect products to your clients with confidence, ensuring every single label is verified against strict quality standards in one pass.
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Multifunction Rewinding Solution.
Precise machine stop on defects; Bi-directional web path; Label and meter counting function. "Rewinding- Inspection- Defect Removal- Delivery" can be done at one time to significantly increase production efficiency, reduce labor costs and improve quality control.
Your BenefitBoost overall production efficiency and cut labor costs by consolidating rewinding, inspection, and defect removal into a single, highly automated workflow.
Specifications
| LabelTANK-220T | |
|---|---|
| Application | Beauty & personal care labels, food labels, healthcare labels, beverage, wine and premium drink labels, pharmaceutical labels and other narrow web applications and labels |
| Defect Type | Missing print, dirty spots, ink spots, deckle edge, mis-registration, improper stamping and die cutting, color variation, etc. Camera Options: 4K resolution color line-scan camera; 4K resolution area array color CCD camera. |
| Variable Data Type (Optional) | Barcode (CODE128, CODE39, CODE93, EAN8, EAN13, UPCA, UPCE, ITF, CODABAR), 2D code (QR code, DM code, PDF417 code), OCR, OCV, Sequence number |
| Max. inspection width | 220mm |
| Max. inspection Speed | 50m/min |
| Min. defect accuracy (as a dot) | 0.1mm² |
| Registration accuracy | 0.1mm |
| Operation System | Windows 10, 64-bit, English version |
| Table Top Rewinder Configuration | |
|---|---|
| Width | 25-220mm (min roll core size ≥ 25mm) |
| Max. Mechanical Speed (Without inspection) | 200m/min |
| Max. Unwind Diameter | Φ400mm |
| Max. Rewind Diameter | Φ400mm |
| Unwind & Rewind Mandrel | Air expanding mandrel 3″ (Φ76mm) |
| Web Path | 2m |
| Dimensions (L×W×H) | 1100×1100×1200mm |
| Motors | Full Servo Motors |
| Counting | Label count and meter count |
| Operation Direction | Bi-directional, forward and reverse winding |
LabelTANK-LT Low Tension Offline Quality Inspection Equipment
LabelRoll-LT series is specially developed for printing quality inspection of electronic label, textile label, irregular die cutting label and other label type with high sensitivity of tension. Our innovative hardware and structure design simulate manual rewinding action to achieve low tension, neat edge and zero excessive glue issues.
Key Features and Benefits
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Strong inspection performance.
It can detect min. 0.03mm² size of defects to achieve extraordinary inspection results and fewer false alarms, especially for defects like broken writing, and missing print often occur on intermittent rotary letter press and PS plate press.
Your BenefitSafeguard the quality of high-precision prints. Catch the smallest, most critical errors before your customers do, while maximizing machine uptime with ultra-low false alarms.
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Low Tension Control.
Innovative hardware and structure design that simulates manual rewinding action to achieve low tension, neat edge and zero excessive glue issue during the inspection.
Your BenefitSafely process your most delicate, high-value materials (like electronic and textile labels) without stretching, edge curling, or causing adhesive bleeding.
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Full Integration Inspection Solution.
Quick and easy to finish job setup. Support tolerance setup on different regions of interest and different defect types. The operator can save the job template of the same product and reuse it for a quick start.
Your BenefitOptimize yield and reduce setup time. Flexible tolerance settings ensure you maintain strict quality on critical areas without wasting good material on non-critical variations.
Specifications
| LabelRoll-LT | ||
|---|---|---|
| Application | Electronic labels, textile labels, irregular die-cutting labels and other label types with high sensitivity of tension | |
| Material Type | Opaque, transparent, reflective materials, and clear on clear labels | |
| Defect Type | • Common defects: Dirty spots, ink spots, white spots, missing print, mis-registration, improper die-cutting & stamping, broken writing, color variation, foreign objects, etc. • 3D defects: bubble, scratch, excessive glue, varnishing and coating errors,etc. | |
| Variable Data(Optional) | 1D-Codes | CODE128, CODE39, CODE93, EAN8, EAN13, UPCA , UPCE, ITF, CODABAR |
| 2D-Codes | QR, DM, PDF 417 | |
| SN Codes | SN Code that contains numbers and capital letters | |
| Sequence Inspection | Sequence mistake, repeated number, wrong number | |
| Web Width | 20-330mm | |
| Speed | 60-80m/min | |
| Mechanical Platform Specifications (330mm) | |
|---|---|
| Max. web width | 330mm |
| Max. operation speed | Manual mode:40m/min; Auto mode: 60m/min |
| Max. unwinding dia. | Φ450mm |
| Max. rewinding dia. | Φ450mm |
| Web guider | One |
| Rewinding accuracy | ±0.35mm |
| Size of rewinding/unwinding | Unwinding: Φ75 mm air shaft; Rewinding:75 mm slip shaft |
| Defect stop precision | ±20mm |
| Rewinding/unwinding tension | 0-30N |
| Air pressure | 0.4-0.6MPa clean compressed air |
| External dimensions(L×W×H) | 2200×1200×1350mm |
LabelTANK-RS Roll-to-Sheet Offline Quality Inspection Equipment
LabelRoll-RS has the same function as LabelHERO-F, but adds sheet cutting unit in the end. It integrates the functions of printing quality inspection, sheet cutting, eliminating defective sheets and stacking of good sheets.
Key Features and Benefits
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All-in-One Roll-to-Sheet Converting.
Integrates 100% printing quality inspection, precision sheet cutting, and neat stacking of good sheets into one continuous line.
Your BenefitAccelerate your delivery times and eliminate secondary offline processes by transforming printed rolls directly into ready-to-ship sheet stacks.
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Automated Defective Sheet Elimination.
Automatically identifies and rejects defective sheets during the cutting process without requiring manual intervention.
Your BenefitDrastically reduce manual sorting labor and minimize human error, ensuring only 100% verified sheets reach your final delivery stack.
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High-Speed Inspection Performance.
Inherits the powerful inspection capabilities of the F-series to accurately detect printing flaws, 3D defects, and variable data errors at high speeds.
Your BenefitMaintain strict quality control for high-end pharmaceutical, cosmetic, and premium labels even at high production speeds, protecting your brand's integrity.
Specifications
| LabelTANK-RS Roll-to-Sheet Offline Quality Inspection Platform | |
|---|---|
| Material thickness | 100-300μm |
| Material width | 40-330mm |
| Platform speed | 200m/min(rewinding) 60m/min (sheet cutting) |
| Max. unwinding dia. | Φ800mm |
| Max. rewinding dia. | Φ800mm |
| Sheet cutting length | 100-450mm |
| Stacking height | 100mm |
| Air pressure | 0.4-0.6MPa clean compressed air |
| Dimensions (L×W×H) | 5815×1200×1500mm |
| Weight | About 1.8 tons |
