Flexible Packaging Inspection Solutions

100% Quality Control from Pre-Press to Pouch-Making

Overcome the challenges of high-speed wide-web printing, complex substrates, and dynamic web tension. LUSTER’s integrated suite of AI-driven vision systems guarantees zero-defect production, ensuring your flexible packaging meets the highest global standards while protecting your profit margins.

Our Flexible Packaging Portfolio

PrintingProof

Eliminate pre-press errors instantly with automated PDF-to-sample proofing.
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PackHERO

Maximize wide-web uptime with AI-driven 100% inspection and zero false alarms.
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Workflow-R

Automate waste removal by seamlessly linking inline data to offline equipment.
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RewindTANK

Ensure flawless final rolls with our ultra-stable, high-speed inspection rewinder.
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PouchHERO

Catch pouch-making defects on the fly with dedicated AI inline inspection.
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See Every Critical Detail

Powered by VisionPrint 8.0 AI, our systems detect what human eyes cannot
  • Printing Defects
  • Film Defects
  • Foil Defects
  • Blade Line

    Blade Line

  • Blade Line

    Blade Line

  • Mis-registration

    Mis-registration

  • Ink Spot

    Ink Spot

  • Insects

    Insects

  • Dirty spot

    Dirty spot

  • Ink stain

    Ink stain

  • Missing print

    Missing print

  • Colour variation

    Colour variation

  • Deckle

    Deckle

  • Ink streak

    Ink streak

  • Missing stamping

    Missing stamping

  • Smudge

    Smudge

Why LUSTER for Flexible Packaging

  • End-to-End Quality Ecosystem 

    End-to-End Quality Ecosystem 

    We don’t just inspect; we manage quality across your entire plant. Seamlessly connect pre-press proofing, inline presses, rewinders, and pouch-making machines into one unified, fully traceable data loop.

  • Smart Waste Automation 

    Smart Waste Automation 

    Eliminate manual defect tracking and guesswork. By synchronizing inline inspection data directly with your offline finishing equipment, we automate the waste removal process, significantly reducing labor and material waste.

  • Maximum Machine Uptime 

    Maximum Machine Uptime 

    Stop chasing false alarms. Powered by advanced AI, our systems intelligently filter out web flutter and machine noise typical in flexible packaging, ensuring your lines only stop for critical, real defects.

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