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PackHERO Series
Engineered for high precision and efficiency, the PackHERO series delivers 100% quality control for flexible packaging, web tobacco packaging, tipping paper, aseptic packs, plastic films, and other wide web applications.
Whether installed inline or offline, it seamlessly integrates into your entire workflow—from film making and printing to laminating, rewinding, and slitting. By combining outstanding AI inspection accuracy with simple operation and zero false alarms, PackHERO achieves 100% automatic quality inspection to optimize your productivity and reduce production costs.
Why PackHERO? Your Benefits at a Glance.
Key Features and Benefits
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Ready in Seconds. No Training Required.
Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.
Your BenefitCut training costs and eliminate the need for specialized operators. Achieve immediate ROI with a system that works for everyone.
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Catch Every Detail, Even at Full Speed.
Never compromise quality for speed. Thanks to enhanced image processing, achieve twice the resolution even at speeds up to 600 m/min. Confidently catch the most critical flaws, from shallow lines and hazing to missing micro-text.
Your BenefitMaximize your production throughput while guaranteeing 100% flawless delivery to your most demanding clients.
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Stop Chasing False Alarms.
Maximize your machine uptime. Our AI-powered algorithm intelligently filters out noise caused by machine vibration or web tension changes. It only alerts you to REAL defects, eliminating wasted time and material.
Your BenefitMaximize your machine uptime and protect your profit margins. Keep production flowing smoothly without unnecessary stops, while cutting material waste and manual re-inspection costs.
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Total Traceability. One Unified Standard.
Take complete control of your plant's quality. Connect pre-press PDF proofing, inline inspection, offline rewinding, and your MES system into one seamless loop. Ensure every process adopts the exact same standard, with every piece of data fully traceable.
Your BenefitPass strict client audits effortlessly and build a true data-driven smart factory with complete accountability.
Specifications
| Application | Flexible Packaging, Tipping Paper, Tobacco Packaging, Aseptic Pack, Plastic Film etc. |
| Typical Defects | Streak, blade line, dirty spot, ink/white spot, missing print, mis-registration, color variation, foreign objects, splash, insects etc. |
| Material Type | PET, MPET, BOPP, PE, PA, PVC, Nylon, Paper etc. |
| Typical Inspection Width | 650 mm, 850 mm, 1050 mm, 1250 mm, 1500 mm….2800 mm |
| Max. Inspection Speed | 600 m/min (Can achieve same inspection accuracy as 300 m/min) |
| Camera Options | 4K resolution, 8K resolution color & mono industrial line scan camera |
| Back-side Inspection | Available upon request |
| Inspection Software | VisionPrint V8.0 software with 12 languages |
Applied Scenarios
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Inline Inspection on Press
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Offline Inspection on Rewinder/Slitting Machine
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Inline Inspection on Lamination Machine
Add-on Features
- VisionCode
- VisionColor
- VisionProof
- Repeat Length Monitoring
Variable Code Reading and Inspection
Accurate reading and inspection of barcodes, 2D codes, sequence numbers, OCR, and other variable data types.
Achieves a decoding speed of up to 400 codes per second.
Automatic recognition of variable data during setup.
Color Monitoring and Inspection
Live monitoring of up to 20 color zones for color control.
Color fluctuation curve monitoring with real-time visual, light, and sound alarms.
Color variation detection accuracy of △E ≥ 2.
Real-time demonstration of Delta E and L.a.b. values.
PDF Proof and Job Verification
Supports printing job proofing against PDF, JPEG, TIFF, BMP, etc.
Supports different PDF layer setups.
Avoids loading errors before job starts.
All master templates can be saved in the system for repeat jobs.
Repeat Length Monitoring
Special tool providing continuous inline monitoring for package length and repeats.
Identifies live repeat length trends and alerts you to any changes in package length above a defined threshold (due to tension, temperature, etc.) to effectively prevent production issues and waste.