PackHERO

Printing Quality Inspection System

PackHERO Series

Engineered for high precision and efficiency, the PackHERO series delivers 100% quality control for flexible packaging, web tobacco packaging, tipping paper, aseptic packs, plastic films, and other wide web applications.

Whether installed inline or offline, it seamlessly integrates into your entire workflow—from film making and printing to laminating, rewinding, and slitting. By combining outstanding AI inspection accuracy with simple operation and zero false alarms, PackHERO achieves 100% automatic quality inspection to optimize your productivity and reduce production costs.

Why PackHERO? Your Benefits at a Glance.

Key Features and Benefits

  • Ready in Seconds. No Training Required.

    Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.

    Your Benefit

    Cut training costs and eliminate the need for specialized operators. Achieve immediate ROI with a system that works for everyone.

  • Catch Every Detail, Even at Full Speed.

    Never compromise quality for speed. Thanks to enhanced image processing, achieve twice the resolution even at speeds up to 600 m/min. Confidently catch the most critical flaws, from shallow lines and hazing to missing micro-text.

    Your Benefit

    Maximize your production throughput while guaranteeing 100% flawless delivery to your most demanding clients.

  • Stop Chasing False Alarms.

    Maximize your machine uptime. Our AI-powered algorithm intelligently filters out noise caused by machine vibration or web tension changes. It only alerts you to REAL defects, eliminating wasted time and material.

    Your Benefit

    Maximize your machine uptime and protect your profit margins. Keep production flowing smoothly without unnecessary stops, while cutting material waste and manual re-inspection costs.

  • Total Traceability. One Unified Standard.

    Take complete control of your plant's quality. Connect pre-press PDF proofing, inline inspection, offline rewinding, and your MES system into one seamless loop. Ensure every process adopts the exact same standard, with every piece of data fully traceable.

    Your Benefit

    Pass strict client audits effortlessly and build a true data-driven smart factory with complete accountability.

Specifications

Application Flexible Packaging, Tipping Paper, Tobacco Packaging, Aseptic Pack, Plastic Film etc.
Typical Defects Streak, blade line, dirty spot, ink/white spot, missing print, mis-registration, color variation, foreign objects, splash, insects etc.
Material Type PET, MPET, BOPP, PE, PA, PVC, Nylon, Paper etc.
Typical Inspection Width 650 mm, 850 mm, 1050 mm, 1250 mm, 1500 mm….2800 mm
Max. Inspection Speed 600 m/min (Can achieve same inspection accuracy as 300 m/min)
Camera Options 4K resolution, 8K resolution color & mono industrial line scan camera
Back-side Inspection Available upon request
Inspection Software VisionPrint V8.0 software with 12 languages

Applied Scenarios

  • Inline Inspection on Press

    Inline Inspection on Press

  • Offline Inspection on Rewinder/Slitting Machine

    Offline Inspection on Rewinder/Slitting Machine

  • Inline Inspection on Lamination Machine

    Inline Inspection on Lamination Machine

Add-on Features

  • VisionCode
  • VisionColor
  • VisionProof
  • Repeat Length Monitoring

Variable Code Reading and Inspection

Accurate reading and inspection of barcodes, 2D codes, sequence numbers, OCR, and other variable data types.

Achieves a decoding speed of up to 400 codes per second.
Automatic recognition of variable data during setup.

VisionCode

See who's upgrading their quality with PackHERO.

FAQ

  • Q: What is XXXXXX

    A: 

    Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.

  • Q: What is XXXXXX

    A: 

    Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.

  • Q: What is XXXXXX

    A: 

    Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.

  • Q: What is XXXXXX

    A: 

    Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.

  • Q: What is XXXXXX

    A: 

    Kick off your inspection in just 8 seconds with a single click. Skip the complex software parameters—simply set your defect sensitivity and you are ready to go. Anyone on your team can operate it flawlessly from day one.

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